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VENTIS-AJe SERIES

High processing speed, unrivaled cutting quality.

 

The VENTIS-AJe is the biggest innovation in sheet metal cutting and introduces the next generation of fiber laser processing machines.

 

What makes this technology truly revolutionary is the innovative beam-shaping system that allows for precise control of the laser beam motion. Utilising AMADA’s high power, single diode module fiber laser engines, the VENTIS is available as 4 kW or 6 kW. These engines provide a very high-quality laser beam, allowing the 4 kW VENTIS-AJe to perform similar to 6-8 kW machines, and the 6 kW VENTIS-AJe to perform similar to 8-10kW machines, with much less power requirements and an unrivaled cutting quality.

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FEATURES - VENTIS-AJe SERIES

High brightness Fiber Laser Oscillator

  • Single module high brightness oscillator enables LBC technology, and creates a high quality beam.

LBC Technology

  • The optimal beam pattern is utilised depending on the material and thickness.
  • Energy density must be reduced with a conventional laser machine, while LBC technology can keep and control high density beam.

Energy-saving performance unique to fiber lasers

  • A fiber laser is a laser with extremely high energy-saving performance, with an oscillator energy efficiency approximately three times that of CO2, and can significantly reduce power consumption. Since the oscillator structure is also simple, maintenance costs are minimised, enabling operation with low running costs.

AMNC4ie

  • The new AMNC 4ie NC system is developed based on the concept of the "4 e's" to address the key issues in sustainability, namely "human issues" and "environmental issues." In addition to controlling machines and peripheral devices, the AMNC 4ie has enhanced interface functions to connect customers and machines.

Facial Recognition

  • Language and screen display can be switched.
    (setting is required in advance)

Startup Inspection Guidance

  • Navigation video that allows anyone to perform startup inspections according to the procedures. Management and sharing of inspection history.

Mobile HMI

  • Notification of remote start/end prediction/completion using mobile HMI.

Automatic Remnant Nesting

  • Anyone can create high-yield nesting with the i-Camera Assisted System.

Joint Adjustment Function During Processing

  • Adjust the joint strength for each processing condition. This is useful when programming is shared with CO2 lasers.

CO2 Emission Reporting Function

  • CO2 emissions are measured for each component, and reports can be created and filed.

Benefits of High Brightness Oscillator + LBC Technology

FUNCTIONALITY - VENTIS-AJe SERIES

LIS (Laser Integration System)

  • Automates operations related to laser processing, reducing operator variation and waiting time. It supports stable processing with zero downtime and contributes to increased productivity.

Protective glass condition diagnosis function (i-Optics Sensor)

  • This function diagnoses the condition of the protective glass and prompts you to replace it if dirt is detected. Achieves high-quality stable machining.

Processing defect detection (i-Process Monitoring)

  • This function constantly monitors the machining status, detects cutting defects, stops machining, or returns to normal state and allows machining to continue.

Nozzle condition monitoring/automatic centering function (i-Nozzle Checker)*

  • Automates nozzle diagnosis, inspection, and centering, and automatically replaces the nozzle depending on the condition.
  • *Optional

Head interference detection/recovery function

  • When interference with the processing head is detected, it automatically enters avoidance action and lifts the Z-axis to the origin position to avoid damage due to interference. This function also enables automatic recovery.

PROCESSING SAMPLES - VENTIS-AJe SERIES

SUS 1.0mm

SS400 19.0mm

A5052 10.0mm

SPHC 6.0mm

AUTOMATION SOLUTIONS - VENTIS-AJe SERIES

AS-C Pallet Changer

  • Long-time continuous operation of thick plate processing.
  • Process pallet: 10 shelf (standard)
  • Lineup from minimum 5 to maximum 20 shelves.
  • Add the operator support tool to the flexible tool rack (option).

AS-T Twin Tower

  • Compatible with the production of a wide variety of materials from thin to thick sheets.
  • ASFH (2 product pallets, 2 material pallets, 2 processing pallets) + AS-C (10 processing pallets) 2-shelf configuration (standard).

ASFH Fork Type Pallet Changer

  • Long-term continuous operation up to medium-thick plates using packing materials.
  • Automatic operation of product accumulation from material supply.
  • Maximum plate thickness: 12mm.
  • Two product pallets, tow material pallets, and two processing pallets (standard).

MPL-C / MARS-N Manipulator + Automatic Warehouse

  • Retrofittable and expandable automation to support variable-quantity production.
  • MPL-C supports material supply to product accumulation automatically.
  • If connected to a MARS, the number of shelves and station numbers can be customised according to the customer.
  • Connection with multiple blanking machines is also supported.

OPTIONAL - VENTIS-AJe SERIES

nozzle changer

  • The number of nozzles that can be stored has been increased to 16 from the standard 8st nozzle changer, making it possible to process various materials and plate thicknesses according to a schedule and eliminate the need for long hours of manual nozzle replacement work.

Y-direction conveyor

  • Scraps conveyed in the NC direction by the X-direction conveyor are carried out to the rear (or front) side of the machine. If you choose this option, the pass line should be 1040mm.

Large capacity scrap tray

  • The capacity of the end scrap tray has been increased by approximately 1.8 times, and the split type makes it easier to clean. If you choose this option, the pass line should be 1040mm.

OVS-D

  • This is a CMOS camera for combined processing with a punch press (NCT). Measure the hole position machined by NCT ​​and correct the origin position to enable combined machining.

V-monitor

  • Camera images installed inside the machine can be checked in real time on a smartphone or PC. Record the image at the time of alarm on NC.

HP Easy Cut Device

  • Gas with a high nitrogen content can be extracted from compressed air and used as assist gas. A separate compressor is required (1300 liters, 1.37 MPa).

i-Camera Assisted System

  • This function recognises materials with a camera and enables manual or automatic cutting and placement of products.

Automatic WACS II

  • This system automatically supplies water to the WACS equipment. This system makes it possible to extend the cooling water replenishment cycle.

DR cut device

  • By mixing a small amount of air with the assist gas, the proposal for reducing dross in aluminum processing is realised.The gas concentration can be automatically switched using NC control.

signal light

  • The 3-color tower-type signal light makes it possible to check the operating status of the machine even from a distance. (Lighting conditions are Amada standard specifications)

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