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EGB-ATCe SERIES

AMADA’s original ATC (Automatic Tool Changer) has been enhanced for easy use.

 

Evolved ATC that is considerate of people and the environment, opening up the future of bending with worker support functions and a new servo drive system.

 

While saving space and increasing the workspace, the mold loading capacity has been increased by 30% compared to the previous model.
In addition, it is equipped with a fully automatic opening and closing of the ATC shutter and a pinch prevention function to ensure both worker safety and work efficiency.

PRODUCT ENQUIRY

FEATURES - EGB-ATCe SERIES

Environmental Consideration

Reduce CO₂ emissions by up to 20%.

  • By converting the drive from hydraulic to electric, CO₂ emissions are reduced by up to 20%.

Significantly reduce maintenance costs.

  • It eliminates the need for D-axis oil changes and oil disposal, which were essential with conventional hydraulic systems, significantly reducing maintenance costs. Reduces oil usage by approximately 90%.

Electric Crowning.

  • New electric crowning with left and right independent control improves passing accuracy!

New servo drive system.

  • Achieving high-speed, low-torque and low-speed, high-torque with a single motor, and reducing the capacity of the motor by making it possible to switch the reduction ratio using a clutch.
  • Achieving high productivity and precision.

AMNC4ie

Height and direction are adjustable.

  • The adjustable range, 150-180cm, accommodates most operators' height, aiming to reduce operator fatigue.
  • Height, tilting and rotation are adjustable.

Multi-language.

  • The system can automatically select a language for each operator using a built-in camera. *Pre-setting is necessary

Idling stop.

  • Machine lighting and servo drive motors automatically turn off when the system is idle or stationary for a set period of time.
  • Electric power consumption during idle time is reduced by over 50%.

Centralised switch.

  • Reduce hard switches, leaving only those related to safety.
  • Soft-switches of the NC screen ensure easy operation without confusion.

Wider screen.

  • 21.5" vertical type full HD improves visibility.

Built-in 2D bar code reader.

  • Updated to a high-function type capable of reading 2D codes.
  • Easy reading of processed part selection.

AMNC 4ie face recognition

  • By registering in advance, the system recognizes the user's face and switches to NC settings tailored to the worker.

Safety device AS-01 compatible

  • Compatible with Amada's own laser safety device. We take into consideration productivity and workability from a development perspective unique to a processing machine manufacturer.

Reduce standby power consumption

  • Equipped with idling stop function as standard. If the machine is not operated or operated for a certain period of time, the servo motor, screen, etc. are automatically switched to standby mode to reduce power consumption. Reduces standby power by more than 50%.

FUNCTIONALITY - EGB-ATCe SERIES

Smallest installation space in ATC class for 2m size bender

  • Newly designed 2mATC that is significantly more compact

Installation space is equivalent to conventional ATC, and the amount of molds loaded is significantly increased.

  • Maximum loading capacity: 18 rows of punches, 25 rows of dies *The length of one row is 800mm

Bi-SⅡ (automatic 2 axes)

  • Achieved high speed with automatic discrimination function and logic optimisation
  • Final angle display function reduces post-bending measurements with stable measurements

Y3 axis back gauge

  • The 3-axes L-shift feature enables stable gauging using the positions of the three fingers.
  • The newly designed 15mm wide finger allows gauging in narrow areas.

Voice operation/answerback

  • Voice control and answerback improve work efficiency, allowing you to operate even when both hands are occupied.
  • Remote control by voice is possible using approximately 14 commands.

automatic sliding foot pedal

  • The foot pedal automatically moves to a position that is easy for the worker to step on according to the bending position.

Tablet HMI

A tablet HMI linked with various optional devices supports bending work.

  • The display automatically switches to suit the work situation and displays auxiliary machining information in front of the worker.

Processing guidance display

  • NC automatically selects notification items based on processing characteristics. Icons display important points to note during processing, even for simple bending.

Back Gauge Monitor

  • The back gauge monitor displays the shape and position of the part for accurate placement of the workpiece in real-time, utilizing the camera mounted on the back of the machine using Augmented reality.

Bi-SⅡ final angle display

  • Using the Bi-SII sensor and EGBe's servo drive system, in addition to the conventional "springback acquisition" and "target angle ±15' driving" functions, a display function has been added to confirm the final angle. .

3D simulation display

  • A clone of the simulation screen for the NC is displayed in front of the worker. This prevents you from having to look back at the NC during machining to check, and prevents bending mistakes due to insufficient checking.

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